KLTW1900 ( Quotation)
Description | Model | Quantity | ||
1 | 6 Axis Welding Robot | Model:KLTW1900 AC220 V ,50/60HZ R=1898mm,Load=6kg Control cabinet: TRC3C-B06 Anti-collision welding torch: APG35Y Cable Line: Standard configuration | 1set | |
MIG/MAG/CO2 Welding Power | Model: Panasonic YD-350GL5 Load rate: 60% ;MIG/MAG/CO2 Contain: Wire feeder , Control cable | 1set | ||
Welding gun clearing station
| Clean up the torch, fuel injection, cut the wire (3 in 1) Chinese brand | 1set | ||
2 | Conductive tip | Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces | 10 row | |
3 | Welding torch cover | 350A air-cooled welding torch ; 1 row = 5 pieces | 10 row | |
4 | Port fees | Container port costs | 1 set | |
FOB Total(USD): |
Custom machine requirements
1. Workpiece data
Carbon steel products:
2. Welding robot workstation workflow
(1) First, the product to be welded is fixed on the platform of the turning position machine, and then fixed with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures that the product can be repeatedly installed, prevents the workpiece from falling during the welding process, and avoids welding deformation in some areas.
(2) Obtaining required processing programs in robot welding control
(3) Press the start button of the positioner, and then the welding robot automatically performs the position welding required for the workpiece on the platform.
(4) After welding, the operator manually places the product on the platform. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement:
(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;
(2)Must not affect the positioning of burrs, etc.;
(3)The clearance shall be no more than 1mm;
(4)The consistency error of the same weld group is less than 0.5m。
4. Applications
The workstation is mainly composed of 6-axis welding robot, robot controller, Panasonic YD-350GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
2. Numerical control welding robot workstation layout: (picture for reference only)
1、6 Axis Welding Robot(KLTW1900)
2、Welding power supply (Panasonic YD-350GL5)
3、Robot control cabinet and teach pendant(TRC3C-B06)
4、Welding gun cleaning station
5、Carbon dioxide gas cylinder
Overview:
Payload 6 kg
Axes 6
Reach 1898 mm
Repeatability ±0.05 mm
The KLTW series is a robotic series developed specifically for welding and is specifically designed for welding. It is simple to operate and can perform skilled welding operations with a simple teach-in operation. On the pendant is equipped with visual effects and easy to operate touch LCD color display. Robots and welders only need a cable connection, welding conditions can be classified storage, a key call。
KLTW series robot with TRC3C-B06 control cabinet, compact, suitable operating system, feature-rich, easy to maintain and has high scalability.
Teaching methods | Simple operation teaching language programming | |
Action mode | Manual mode | Each axis independent, basic coordinate system, tool coordinate system |
Reproduction mode | Each axis / straight line, circular interpolation action | |
storage | Memory: 4G DDR3, hard drive: MSATA 60G | |
Universal signal | External operation signal | Emergency stop, external hold signal |
input Output | 12+12(Scalable) |
Teaching controller:
8-inch TFT, resolution 1024×768; Processor: Cotex A9 quad core, clocked at 1.4GHZ; Memory capacity: 1G DDR3.
Features | Standard arc welding | |
Model | KLTW1900 | |
Arm form | Vertical multi-joint | |
Freedom of movement | 6 Axis | |
Maximum load capacity(KG) | 6 | |
The maximum range of motion [DEG] | JT1 | ±170 |
JT2 | +153 ~ -92 | |
JT3 | +80 ~ -100 | |
JT4 | ±150 | |
JT5 | ±120 | |
JT6 | ±360 | |
Maximum speed of movement [DEG/S] | JT1 | 149 |
JT2 | 149 | |
JT3 | 149 | |
JT4 | 148 | |
JT5 | 180 | |
JT6 | 270 | |
Repeatability [MM] | ±0.08 | |
Horizontal extension [MM] | 1898 | |
Body weight [KG] | 190 | |
Battery capacity [KW] | 4.68 | |
Installation method | Ground, top equipment | |
Installation environment | temperature | 0~45° |
humidity | 35~85% | |
vibration | 0.5G the following | |
other | Robot installation must be away from: flammable or corrosive liquid or gas electrical interference |
KLTW1900 Range of motion
1.2 Panasonic YD-350GL5 Welding power system
1.3 Welding gun clearing station(KLT-QH2000S)
1.4 Package
After the production is finished for all the equipment, the seller should make suitable package for certain equipment parts and label the parts. Besides, the equipment package shall be intact during the loading, unloading and transportation.