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KLTBA006L-HF2500- Panasonic YD500GL5 (List of goods)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot | Brand: Kawasaki Model：BA006L R=2036mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) | ||
Controller | Model:E01; Input Power: AC200-AC220V±10%、50/60Hz、3 phases Controlled axes: Std. 7 axes (Max 9 axes); Memory capacity: 8MB; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg | ||
Transformer | AC 3*380V is converted to AC 3*220V | ||
External axis servo motor | Add 7 and 8 axis; Kawasaki original | 2 sets | |
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 2 sets | |
2 | Welding Power | Model: Panasonic YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) | ||
3 | Servo ring seam welding positioner | Load≤500kg, Linked with the robot; Center height: 450mm, including 320mm three-jaw chuck; Maximum diameter 450mm, effective length 2500mm ;Precision RV reducer, External start button box, does not include fixtures | 2 sets |
4 | Robot Laser Positioning and Tracking System | Realize the communication with the robot control system, and automatically correct the deviation of the weld after laser scanning | 1 set |
5 | welding torch | KLT-W500； special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch | 1set |
6 | Cooling water tank | Model:WL-20L | 1set |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
8 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | set |
9 | Control cabinet bracket | Made by KELITEWELD | 1set |
10 | Robot fixed base | Made by KELITEWELD | 1set |
11 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 sets |
12 | Conductive tip | Φ=1.0mm or Φ=1.2mm, | 100 Pieces |
13 | Welding torch cover | 500A welding torch ; | 20 Pieces |
14 | Contact tip connecting rod | 500A welding torch ; | 20 Pieces |
15 | Insulation sleeve | 500A welding torch ; | 6 Pieces |
16 | Ceramic nut | 500A welding torch ; | 20 Pieces |
17 | Testing sample | According to your product drawings, we buy materials to make | 1set |
18 | Port fees | FCL 20GP Container port costs | 1 times |
1. Workpiece data:
products：Carbon steel and Stainless steel
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the rotary positioner of station A, and then fix it with a special manual three-jaw chuck (the machine is equipped with a laser red dot, in order to ensure the starting point of product installation). This ensures repeatable installation of the product, prevents workpieces from falling off during welding, and avoids welding distortion in certain areas.
(2) Obtain the required processing program in the robot welding control, and open the laser welding seam tracking software
(3) Press the start button of the positioner at station A, and the welding robot automatically performs the position welding of the laser welding seam of the workpiece at station A and the position required for automatic welding. At this point, the operator can install the product on the platform of station B, the installation is completed, and then press the start button of the robot station B.
(4) After the welding of station A is completed, the robot will automatically weld the products of station B (the operator kept the start button of station B in the previous step). At this time, the operator manually removes the products of station A. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Servo ring seam welding positioner, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
5. Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（BA006L）;2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Servo ring seam welding positioner ;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder; 8、Transformer; 9、Control cabinet bracket;10、Laser Seam Tracking System
