Kawasaki pipe flange welding robot workstation
Kawasaki pipe flange welding robot workstation
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KLTBA006L-HF8- Panasonic YD500GL5 ( List of goods)


Description

Model

Quantity

1

6 Axis Welding Robot

Model:BA006L

R=2036mm,Load=6kg

1set

Teach pendant

Color LCD with touch-panel;

Emergency Stop SW, Teach Lock SW and Enable SW;

Cable Line: Standard configuration(10m)

Controller

Model:E01;

Input Power: AC200-AC220V±10%、50/60Hz、3 phases

Controlled axes: Std. 7 axes (Max 9 axes);

Memory capacity: 8MB;

I/O signals: GPIO board (Input 32/Output 32);

Dimensions: W550×D580×H278mm,40Kg

Transformer

AC 3*380V is converted to AC 3*220V

2

External axis servo motor

Add 7 and 8 Axis 2 KW

2sets

3

Robot extension cable

Robot extension cable (5 m); And extension of external axis servo motor cable

1 set

4

   Welding Power

Model: Panasonic YD-500GL5

Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2

Contain: Wire feeder , Control cable

1set

Wire Feeder

Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m)

5

welding torch

KLT-W500;

special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch

1set

6

Cooling water tank

Model:WL-20L

1set

7

Welding gun clearing station

Clean up the torch, fuel injection, cut the wire

(3 in 1) Chinese brand

1set

8

Wire feeding accessories

Wire feeding tray bracket and wire feeding tube

1set

9

Peripheral buttons

one external button box and communication cable 15m;

Made by KELITEWELD

1set

10

Control cabinet bracket

Made by KELITEWELD

1set

11

Barreled welding wire bracket

Made by KELITEWELD

1set

12

Walking track

Effective length 6000mm;

Made by KELITEWELD

1set

13

Servo flip positioner

KLTLZW-1000

Load: 1000kg, Effective length 6000mm;

Chuck diameter: 500mm

Made by KELITEWELD

1 set

14

Electrical cable

Power cord, welding power ground cord, external conversion box, trachea, etc.

1 set

15

Conductive tip

Φ=1.0mm/Φ=1.2mm,   1 row = 10 pieces

10 rows

16

Welding torch cover

500A welding torch ;1 row = 5 pieces

10rows

5. Numerical control welding robot workstation layout:

KLTBA006L-HF8-11.jpg

Picture for reference only

1、6 Axis Welding Robot(BA006L);2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Servo head and tail positioner;5、Welding gun cleaning station;6、External start button box

7、Carbon dioxide gas cylinder;8、Robot walking track;9、Transformer; 10、Barreled welding wire

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1.5 Servo head and tail positioner (KLTLZW-1000)

The servo positioner is an auxiliary equipment for industrial robot welding, cutting, engraving, grinding, spraying, etc. It is suitable for the processing of complex workpieces, so that the products to be welded reach the processing position and processing speed.

     The positioner rotation adopts absolute value servo motor and high-precision RV reducer, which has high rotation precision, accurate positioning and strong carrying capacity.

By configuring and installing different types of servo motors (synchronous or asynchronous), the robot teaching controller or external operation box can remotely operate the positioner.

     The single-axis servo positioner mainly consists of an integral fixed seat, a rotary spindle box and a tailstock box, a welded mounting frame, a servo motor, a precision RV reducer, a conductive device, a protective cover and an electrical controller system. By flipping or rotating the angle of the table, the angle welding and assembly angle required for the welded product are achieved. The table rotation is controlled by the servo motor, and the ideal welding speed can be obtained.

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Product

Model

Load

Table size

Max speed

Repeatability

Servo head and tail positioner

KLTLZW-1000

1000kg

Effective length 6000mm

40°/s

±1.5(arcmin)

1.5 Robot walking track

Robot servo travel track (KLTXZ-6000)

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Features:

1. In order to increase the working range of the robot and solve the shortcomings of limited working range due to the limited reach of the robot body, our company specially designed the robot walking track.

2. The robotic servo travel track manufactured by our company mainly consists of integral fixed base, servo power unit, power transmission mechanism, guiding mechanism, robot mounting guide rail, protection mechanism, limit mechanism and walking attachment.

3. The whole base of the robot walking track is welded by high-strength steel and steel. After the post-annealing treatment and professional mechanical processing, it can ensure the stability and high precision of its long-term use. The track walking adopts well-known brand servo motors at home and abroad. (Customer servo motor can be customized according to customer's requirements) with high-precision planetary reducer (Japan Xinbao reducer) as the power mechanism.

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4. The transmission part consists of high-precision rack and pinion (helical tooth) and high-precision linear guide rail, which ensures the smooth running of the robot and the high precision of positioning.

5, In order to ensure the safety of the robot walking, a hard limit is added at the extreme positions of the two ends of the robot walking track to protect.

6. We also equipped the walking track with a bracket for the torch cleaning station and a bracket for the barrel wire.

7, can customize the effective length of the robot walking track according to the customer's workpiece length.

Model

Effective length (L)

Walking speed

Motor size

Repeatability

KLTXZ-6000

6000mm

0-60m/min

130mm×130mm

±0.1mm

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品名:
川崎管法兰焊接机器人工作站
Name:
Kawasaki pipe flange welding robot workstation
Model
KLTBA006L-HF8
Welding gun
KLT-W500
Anticollision device
Chinese brand
Welding Power Supply
Panasonic YD500GL5
Water cooling system
WL-20
Function
CO2/Pulse MAG/Pulse MIG/Double pulse MIG
Applicable to materials
Carbon steel/stainless steel/aluminum