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KLTBA006L-XZ7- Panasonic YD500GL5 ( configuration list)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot | Model：BA006L R=2036mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) | ||
Controller | Model:E01; Input Power: AC200-AC220V±10%、50/60Hz、3 phases Controlled axes: Std. 7 axes (Max 9 axes); Memory capacity: 8MB; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg | ||
Transformer | AC 3*380V is converted to AC 3*220V | ||
2 | External axis servo motor | Add 7 Axis 2 KW (For walking track) | 1 set |
3 | Robot extension cable | Robot extension cable (5 m); And extension of external axis servo motor cable | 1 set |
4 | Welding Power | Model: Panasonic YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) | ||
5 | welding torch | KLT-W500； special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch | 1set |
6 | Cooling water tank | Model:WL-20L | 1set |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
8 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | 1set |
9 | Peripheral buttons | one external button box and communication cable 15m; Made by KELITEWELD | 1set |
10 | Control cabinet bracket | Made by KELITEWELD | 1set |
11 | Barreled welding wire bracket | Made by KELITEWELD | 1set |
12 | Walking track | Effective length 6000mm; Made by KELITEWELD | 1set |
13 | Cantilever beam | The total length is 2300mm; the structural parts are welded together | 1 set |
14 | Wire feeder spring balancer | Wire feeder support assembly, wire feeder 5m | 1 set |
15 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
16 | Conductive tip | Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces | 10 rows |
17 | Welding torch cover | 500A welding torch ; 1 row = 5 pieces | 10rows |
1. Workpiece data
Welding products：
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the platform, and then fix it with a special fixing fixture (the special fixture is designed and manufactured by the customer). This ensures the repeatable installation of the product, prevents the workpiece from falling off during the welding process, and avoids welding deformation in certain areas.
(2) Obtain the required processing program in the robot welding control
(3) Press the start button in the positioner, and the welding robot automatically performs the positioning welding required by the work position.
(4) After the welding of the station is completed, the operator manually removes the product on the platform. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Robot servo walking track, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
5. Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（BA006L）;2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Robot servo walking track;5、Welding gun cleaning station;6、External start button box
7、Carbon dioxide gas cylinder;8、Barreled welding wire;9、Transformer;
