Gas tank handle MIG CNC ring seam welding machine

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KLTHFH-1000B ( Quotation)

	Description	Model	Quantity
1	CNC ring seam welding machine	AC 220V 50 HZ	1 set
		The maximum effective welding length:1M
		Clamping diameter :Φ311mm
		Headstock center height:450mm
		Headstock: Servo motor; Precision Rv reducer
		Welding torch pneumatic drop stroke: 100mm
		Controller: CNC 2-axis controller
2	1 # Gas tank handle fixing fixture	Professional design and manufacturing	2 set
3	2# Gas tank chassis fixing fixture	Professional design and manufacturing	1 set
4	3# Tailstock fixture	Professional design and manufacturing	1 set
5	Weld swing device	welding gun swings left and right, swing frequency, left and right swing stay time, etc	1 set
6	Welding power supply	Model: Panasonic YD-350GL5 Load rate: 60% ;MIG/MAG/CO2; Robot special wire feeder	1 set
7	Welding torch	500A water-cooled Straight shank welding torch	1 set
8	Cooling water tank	Model:WL-20 Power supply rated voltage: 1 × 220V 50Hz Rated load: 205 W	1 set
9	Conductive tip	Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces	10 row
10	Welding torch cover	500A water-cooled welding torch; 1 row = 5 pieces	10 row
11	Port fees	Container port costs	1set
FOB Total(USD):
Quotation description:
1, This offer is valid for 10 days from the date of quotation;
2, Delivery cycle:35 working days after signing; delivery mode: Port of Tianjin ,China;
3, Payment: full payment, delivery;The freight includes arrival at port;
4, Payment method： T/T ,Prepay 40%, pay 60% within 5 days before delivery ;
5, This price does not include overseas engineering installation services, such as installation services, the specific price in communication

Custom machine requirements

1. Workpiece data

This machine (KLTHFH-1000B) is mainly used for automatic circumferential welding of gas tanks (which can be indexed and segmented). The length of the workpiece is ≤1M, the thickness of the weldment is 1-6mm, and the weldment is carbon steel or stainless steel.

Machine main function description

1.1 Workload loading and unloading methods: First, the operator installs the workpiece in the left and right clamps, and then presses the machine start button. The cylinder support bracket is lowered to the bottom position. The right pneumatic tailstock advances to dock the left and right sides of the workpiece. . The welding torch automatically drops to the welding position and performs sub-section welding of the gas tank chassis or sub-section welding of the gas tank handle.

1.2 Welding method: The workpiece is in the fixture, and the workpiece is rotated by the power of the spindle box servo motor and precision RV reducer (accuracy ≤ 3 arc minutes). This machine adopts MIG gas shielded welding process, and the welding power load rate is 600%. 500A water-cooled welding torch and related water-cooled water tank can realize long-term welding of gas tank chassis or handle. Therefore, we choose the Panasonic YD-350GL5 model with CO2 / MAG / MIG function (welded carbon steel with pulse function to achieve very low spatter particles), which is suitable for customer-defined materials: carbon steel or stainless steel.

3. Workpiece precision requirement：

（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；

（2）Must not affect the positioning of burrs, etc.；

（3）The clearance shall be no more than 1mm；

（4）The consistency error of the same weld group is less than 0.5m。

1. Component：

KLTHFH-1000B CNC ring seam welding machine is mainly composed of machine tools, column sliding beams, servo rotating headstock (with CNC programming indexing function), special clamps for gas tanks, pneumatic top and tailstocks, pneumatic support frames, upper and lower pneumatic slide tables. Manual sliding table, welding torch three-dimensional adjustment fixture, welding torch swing mechanism, water cooled welding torch, wire feeder, CNC control system, Panasonic YD-350GL5 (MIG / MAG / CO2) welding power source, cooling water tank, safety door, cable towline, carbon dioxide Gas cylinders and other components.

1、Machine bed

2、Column sliding beams

3、Servo rotating headstock

4、Special clamps for gas tanks

5、Pneumatic top tailstock

6、Pneumatic support bracket

7、Upper and lower air slide table

8、Front and rear manual slide table

9、Welding torch three-dimensional adjustment gripper

10、Welding gun swing mechanism

11、Water cooling torch

12、Wire feeder

13、CNC control system

14、Panasonic YD-350GL5 welding power supply, cooling water tank

15、Safety protection door

16、Cable Drag chains

17、Carbon dioxide gas cylinder

2. KLTHFH-1000C CNC end ring seam welder MIG welder layout: (picture is for reference only)

The main technical parameters

	Model	KLTHFH-1000B
1	Effective welding length	≤1m
2	Welding speed	200～800 mm/min
3	Welding power supply	Panasonic YD-350GL5
4	Cooling water tank	WL-20
5	Number of welding guns	1 set