- Detail
- Parameters
- Review
Welding robot workstation for water heater head/end cover inlet and outlet pipes
Order Model: KLTW1400HZ7-YD350FT3
Description | Model | Quantity | |
1 | 6 Axis welding Robot | Model：KLTW1400 R=1441.5mm，Load=6kg | 1 set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(5m) | ||
Controller | Input Power: AC220V±10%、50/60Hz; Controlled axes: Std. 6 axes; Memory: 4G DDR3,hard drive: MSATA 60G ; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg | ||
Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | ||
Peripheral buttons | Dual-position external button box and communication cable | ||
External axis servo motor | Add 7 axis (Horizontal rotation axis); | 1 set | |
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 1 set | |
2 | Robot fixed base | Made by KELITEWELD | 1set |
3 | welding torch | KLT-W350； special welding gun for Carbon steel, stainless steel welding; Air-cooled welding torch | 1set |
4 | MIG/MAG/CO2 Welding Power | Load rate: 60%; Pulse MIG/ Pulse MAG/CO2 Main welding materials: carbon steel, stainless steel; | 1 set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) | ||
5 | Servo positioner system | Load≤500kg, Linked with the robot, Platform 1200mm*1000mm, Precision RV reducer, External start button box, does not include fixtures | 1 set |
6 | Fixture | For 400mm head pipe (Pneumatic clamping) According to the drawing size (if the size is different, customization is required) | 4sets |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1 set |
8 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
9 | Conductive tip | Φ=0.8mm or Φ=1.0mm or Φ=1.2mm 1 row = 10 pieces | 10 row |
10 | Welding torch cover
| 350A Air-cooled welding torch ; 1 row = 5 pieces | 10 row |
1. Workpiece data
Product material: carbon steel or stainless steel
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the platform of the A station, and then fix it with a special fixing fixture. This ensures reproducible installation of the product, prevents the workpiece from falling off during the welding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in the robot welding control
(3) Press the start button of the A station positioner, and then the welding robot automatically performs the position welding required for the A station workpiece. At this point, the operator can install the product on the platform of the B station, the installation is completed, and then press the start button of the robot B station.
(4) After waiting for the welding of station A, the robot will automatically carry out the welding of the B station product (in the previous step, the operator retained the start button of the B station), at this time the operator manually removed the product of the A station. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Double station rotary servo positioner, Panasonic YD-350FT3 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
5. Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（KLTW1400）;2、Welding power supply (Panasonic YD-350FT3);3、Robot control cabinet and teach pendant(E01);4、Double station rotary servo positioner;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder;
1.1 Robot(KLTW1400 R=1441.5 mm) introduction
1.2. Digital inverter pulse MIG/MAG welding machine 350/500FT3
1.3 Welding gun clearing station(KLT-QH2000S)
1.4 Package
After the production is finished for all the equipment, the seller should make suitable package for certain equipment parts and label the parts. Besides, the equipment package shall be intact during the loading, unloading and transportation.
