CNC plasma surfacing (PTA) circumferential seam welding system
CNC plasma surfacing (PTA) circumferential seam welding system
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等离子堆焊环缝焊机.241.jpg


CNC RING SEAM WELDING MACHINE   KLTHFH-3000ET(List of goods)

1,Input power :AC 3*380V 50 HZ

2, Product length range: ≤3000mm

3, Product diameter range: 50-750mm

4, Welding process: Plasma powder surface surfacing (PTA)


Description

Model

Quantity

1

Machine bed

Steel structure splicing and welding

1 set

2

Servo rotary headstock   

(C Axis)

1. Load capacity: ≤2000kg;

2. Transmission mode: 4 KW AC servo motor and Planetary reducer, synchronous belt drive;

3. Center height: 530mm;

4, rotation speed: 0-5 r / min;

5, Contains 320mm manual chuck;

1 set

3

Transverse axis   (X axis)

1. Effective stroke: 3000mm

2. Motor: 0.75KW AC servo motor

3. Planetary reducer + rack and pinion transmission

4. TBI linear guide

1 set

4

Manual tailstock

1. Manual rotation

2, center height: 530mm

1 set

5

   Combination slide(Z Axis)


1. Up and down manual sliding table (stroke):300m

2, Front and rear manual stroke:300mm

3, Two-axis manual fine-tuning slide:100mm

4,Welding gun swinger sliding table: 100mm

1 set

6

Support bracket

1. Load: ≤2000kg

2. Support diameter range: 0-550mm

2 set

7

Protective door

During the welding process, it is convenient for the operator to check the welding status

1 set

8

Cantilever control box

Cantilever movable control box; weinview 7 inch Touch screen; 8 inch Camera monitor

1 set

9

Main control box

Mitsubishi PLC and Electrical component; Main program design and debugging

1 set

10

Plasma powder surfacing machine


DML-V03BD

AC 3*380V ,50 HZ;Load rate 90% ;

Continuous welding current range: 3-300A;

Pulse welding current range: 2-300A;

Function: continuous welding/pulse welding;

Cooling system: air-conditioning refrigeration;

1 set

11

Powder feeder


Powder feeder: precise powder feeding by impeller;

Control method: direct motor drive;

Storage capacity: 8kg

12

Plasma welding gun


Surfacing gun: integrated die-casting (double hole taper symmetrical powder feeding);

Suitable for powder: 100-270;

Sustainable working time: ≥20h;

Length of welding gun: 6m;

Water cooling method: direct cooling of the gun nozzle

13

Tungsten needle

2.4/3.2/4.8*150mm;1 row= 10 pieces

10 rows

14

Torch protection porcelain nozzle


20

pieces

15

Plasma surfacing gun copper nozzle


10 sets

16

Communication Cable

Extension cable

1 set

Custom machine requirements

1. Workpiece data

This machine (KLTHFH-3000ET) is the main automation of Laser Cladding or PTA welding machine, supporting workpiece length ≤3000mm and diameter ≤750mm.

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KLTHFH-3000ET-1.jpg

2. Component:

KLTHFH-3000ET-2.jpg

1、Machine bed; 2、Servo rotary headstock(C Axis)3、Transverse axis (X axis);   4、Manual tailstock;5、Combination slide(Z Axis);   6、Support bracket;

7、Protective door; 8、Cantilever control box;9、Main control box,;

10、Plasma powder surfacing machine;11、Powder feeder ;12、Plasma welding gun;

等离子堆焊环缝焊机.243.jpg

3. KLTHFH-3000ET CNC Laser Cladding & PTA Girth Seam Welding Machine layout: (picture is for reference only)

2.jpg

KLTHFH-3000ET-4.jpg


The main technical parameters


Model

KLTHFH-3000ET

1

Effective welding length

≤3000mm

2

Product diameter range

50-750mm

3

Transverse axis (X axis) Speed

0-70mm/s(4200mm/min)

4

Spindle speed (C axis)

0-5 r/minm

5

Manual chuck diameter

320mm

6

Up and down sliding table (Z axis)

300mm

7

Front and rear manual slide (stroke)

300mm

8

Micro adjustment slide (stroke)

100mm

9

Spindle load

0-700kg

10

X axis motor and Z Axis

AC servo motor

(Max speed: 2500r/min; 075KW)

11

X axis transmission mode

Servo motor + planetary reducer + gear rack drive

12

Linear Guides

TBI; Taiwan, China

13

C axis motor

Incremental AC servo motor

(Max speed: 1500r/min; 4 KW)

14

C axis transmission mode

Servo motor + planetary reducer + synchronous belt drive

15

Main controller

Mitsubishi PLC

16

Touch screen

weinview 7 inch

17

Camera monitor

8 inch

18

Industrial welding camera

Chinese brand

19

Electrical component brand

China Chnt

KLTHFH-3000ET-3.jpg

4. Plasma powder surfacing machine

Plasma powder surfacing uses plasma arc as the heat source. The high temperature generated by the plasma arc is used to rapidly heat the alloy powder and the surface of the substrate and melt, mix, diffuse, and solidify together. After the plasma beam leaves, it is self-excited and cooled to form a high-performance alloy. Layer, so as to realize the strengthening and hardening of the surface of the part.

name

Pure plasma powder surfacing machine

Model

DML-V03BD

Category

Component

Structural parameters

data

Surfacing power


Highly integrated one machine

Rated voltage

             AC3*380V   50HZ

Rated input power

              17.8KW

Function selection

Continuous welding

Pulse welding

Ignition current

2-20 A

2-20 A

Welding current

2-300 A

2-300 A

Base current

2-110 A

2-110 A

Current rise time

0-5.0 s

0-5.0 s

Current fall time

0-5.0 s

0-5.0 s

Pulse welding time


1-999 ms

Welding interval time


10-990 ms

Early powder delivery time

   0-5 s

Delay powder feeding time

   0-5 s

Gas protection time

   1-20 s

Load duration

   90%

weight

   161 kg

Dimensions

           800*500*1558

cooling system

Air-conditioned refrigeration

Power

2000W

R22   Refrigerants

Compressor power

1/2 HP   

Panasonic

Rated exhaust air volume

600m³/h


Rated heat rejection

2200 W


Fan rated power

36 W

German EBM

Internal water storage capacity

8.5L

304 stainless steel

Pump power(W)

90 W

Southern Special Pump

Rated head

21 M


Limited Data

1.1 m³/h


Frontal machine noise

52 dba

Thickened steel plate paint

Surfacing gun


One-piece die casting

Powder spraying form

Double hole taper symmetrical powder feeding

Applicable current

5-300 A

Suitable for powder

100-270

Sustainable working hours

>20 h

Length of welding gun

6 m

Water cooling method

Gun mouth is cold

Powder feeder


Powder feeding form

Impeller precise powder feeding

way to control

Direct motor drive

Storage

8 KG
















品名:
CNC等离子堆焊(PTA)环缝焊接系统
Name:
CNC plasma surfacing (PTA) circumferential seam welding system
Model
KLTHFH-3000ET
Welding Power Supply
DML-V03BD
Water cooling system
WL-20
Function
Plasma surfacing
Special function
Welding swing
Applicable to materials
Carbon steel, stainless steel