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KLTW1900XZ9 (List of goods)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot
| Model：KLTW1900 AC220 V ,50/60HZ R=1898mm，Load=6kg Control cabinet:TRC3C-B06 Anti-collision welding torch:APG35Y Cable Line:Standard configuration | 1set |
External axis servo motor | Add 7 axis (Track walking);Absolute encoder | 1 set | |
External axis servo motor | Add 8 and 9 axis (Flipping positioner);Absolute encoder | 2 set | |
Robot extension cable | Robot extension cable; And extension of external axis servo motor cable | 2 set | |
2 | MIG/MAG/CO2 Welding Power
| Model: Panasonic YD-500GL5 Load rate: 60% ;MIG/MAG/CO2;Robot special wire feeder | 1set |
3 | Welding gun clearing station
| Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
4 | Cooling water tank | Model:WL-20L | 1 set |
5 | Servo head and tail positioner | Load≤500kg, Linked with the robot, Platform size 3200 * 1700mm,, Precision RV reducer,External start button box,does not include fixtures | 2 set |
6 | Walking track | Effective length (5000mm)，Total length:7200mm | 1 set |
7 | Conductive tip | Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces | 10 row |
8 | Welding torch cover | 500A air-cooled welding torch ; 1 row = 5 pieces | 10 row |
Custom machine requirements
1.Workpiece data
Carbon steel products：
2.Welding robot workstation workflow
(1) First, fix the product to be welded on theplatform of the A station, and then fix it with a special fixing fixture (thespecific fixture is designed and manufactured by the customer). This ensuresreproducible installation of the product, prevents the workpiece from fallingoff during the welding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in therobot welding control
(3) Press the start button of the A stationpositioner, and then the welding robot automatically performs the positionwelding required for the A station workpiece. At this point, the operator caninstall the product on the platform of the B station, the installation is completed,and then press the start button of the robot B station.
(4) After waiting for the welding of station A, therobot will automatically carry out the welding of the B station product (in theprevious step, the operator retained the start button of the B station), atthis time the operator manually removed the product of the A station. Repeatthe installation again.
(5) Repeat the above steps
3.Workpiece precision requirement：
（1）The surface of the workshall not affect the quality of welding oil, rust, moisture；
（2）Must not affect thepositioning of burrs, etc.；
（3）The clearance shall beno more than 1mm；
（4）The consistency error ofthe same weld group is less than 0.5m。
4.Applications
1.Component：
Theworkstation is mainly composed of 6-axis welding robot, robot controller, Servohead and tail positioner, Panasonic YD-350GL5 welding power supply, welding guncleaning station, carbon dioxide gas cylinder, external start button box.
2.Numericalcontrol welding robot workstation layout: (picture for reference only)
1、6 AxisWelding Robot（KLTW1900）
2、Weldingpower supply (Panasonic YD-500GL5)
3、Robotcontrol cabinet and teach pendant（TRC3C-B06）
4、Servo headand tail positioner
5、Welding guncleaning station
6、Externalstart button box
7、Carbondioxide gas cylinder
8、Robotwalking track
