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KLTW1900LP10 Configuration list
Description | Model | Quantity | |
1 | 6 Axis Welding Robot | Model：KLTW1900 AC220 V ,50/60HZ R=1898mm，Load=6kg Control cabinet: TRC3C-B06 Anti-collision welding torch: APG35Y Cable Line: Standard configuration Wire Touch Sense System，Wire inspection,Workpiece inspection,Workpiece offset compensation | 1 set |
External axis servo motor | Add 7axis (For L type positioner ) | 1 set | |
Add 8axis (For L type positioner ) | 1 set | ||
Add 9 Axis (For walking track) | 1 set | ||
Add 10Axis (For Horizontal return positioner) | 1 set | ||
Robot extension cable | Robot extension cable ; And extension of external axis servo motor cable | 4 sets | |
2 | MIG/MAG/CO2 Welding Power | Model: Panasonic YD-500GL5 Load rate: 60% ;MIG/MAG/CO2; Robot special wire feeder | 1 set |
3 | Cooling water tank | Model:WL-20L | 1set |
4 | Servo L-type dual-axis positioner | Load 2000kg | 1 set |
5 | Horizontal rotary servo positioner | Load 4000kg; Platform size: 1900mm*1900mm | 1 set |
6 | Effective length (10000mm) | 1 set | |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1 set |
Custom machine requirements
1. Workpiece data
Carbon steel products：
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the platform of the L-type positioner, and then fix it with a special fixing jig (the specific jig is designed and manufactured by the customer). This can ensure that the product can be installed repeatedly, prevent the workpiece from falling during the welding process, and avoid welding deformation in certain areas.
(2) Acquire the required processing program in robot welding control
(3) Press the start button, and then the welding robot automatically performs the required position welding of the A station workpiece.
(4) After waiting for the welding to be completed, the operator manually removes the product from the L-type positioner. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Applications
5. Numerical control welding robot workstation layout: (picture for reference only)
1、6 Axis Welding Robot（KLTW1900）
2、Welding power supply (Panasonic YD-500GL5)
3、Robot control cabinet and teach pendant（TRC3C-B06）
4、Welding gun water cooling circulating water tank
5、Welding gun clearing station
6、Servo L-type dual-axis positioner
7、Horizontal rotary servo positioner
