Light pole base flange / rod hole-robot MAG welding and plasma cutting workstation
Light pole base flange / rod hole-robot MAG welding and plasma cutting workstation
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KLTW1400DWC16 ( Quotation)


Description

Model

Quantity


1

6 Axis welding Robot

旋转台机器人工作站.1004.jpg


Model:KLTW1400

AC220 V ,50/60HZ

R=1441.5mm,Load=6kg

Control cabinet: TRC3C-B06

Anti-collision welding torch: APG35Y

Cable Line: Standard configuration

1 set


External axis servo motor

Add 7 axis (robot walking);

1 set


Add 8th axis (Positioner 1); 9th axis (Positioner 2);

2 set


Robot extension

cable

Robot extension cable (10m); And extension

of external axis servo motor cable

4 set


MIG/MAG/CO2

       Welding Power

YD-350GL5.jpg


Model: Panasonic YD-350GL5

Load rate: 60% ;MIG/MAG/CO2;

Robot special wire feeder

1 set


Welding power

extension cable

Panasonic extension cable (10m)

1 set


2

6 Axis Cutting Robot

TKB1400-黄色本体.913.jpg


Model:KLTW1400

AC220 V ,50/60HZ

R=1441.5mm,Load=6kg

Control cabinet: TRC3C-B06

Cable Line: Standard configuration

1 set


External axis servo motor

Add 7 axis (robot walking)

1 set


Add 8th axis (Positioner 1); 9th axis (Positioner 2);

2 set


Robot extension cable

Robot extension cable (10m);

And extension of external axis servo motor cable

4 set


Plasma cutting power

海宝等离子.jpg


Powermax85 to robot, Contains robot-specific interfaces

1 set


Plasma power

extension cable

Plasma cutting power extension cable (15m)

1 set

Arc pressure height

controller

弧压调高器.jpg


AVC-108; Communication cable extension (10m)

1 set


Plasma torch and

lifting device

机器人等离子切割枪.jpg


Arc pressure height adjustment device,

plasma torch 10 meters

1 set


4

Welding gun clearing station


Clean up the torch, fuel injection, cut the wire

(3 in 1) Chinese brand;

Communication cable extension (10m)

1 set


5

Robot servo travel track

机器人地轨.jpg


KLTXZ-3700;Effective length:3700mm;

Repeatability: ±0.1mm

1 set


6

Column rotary servo

positioner

旋转变位机.jpg


KLTLZX-1000,Load:1000kg;

Repeatability: ±1.5(arcmin)

2 set


Fixed fixture 1

固定夹具.jpg


Includes: protective fence, external start button,

raster protection, cable line bridge and

cable wire required for the workstation

2 set


Fixed center frame

固定中心架.jpg



2 set


7

Removable support

bracket

固定压紧装置.jpg


Pneumatic opening / closing door;

manual clamping

2 set


8

Fixed support bracket

固定支撑托架.jpg



2 set


9

Conductive tip


Φ=1.0mm/Φ=1.2mm,

1 row = 10 pieces

10 row


10

Welding torch cover


350A air-cooled welding torch ;

1 row = 5 pieces

10row


11

Factory training fee

Does not include any

hotel and airfare fees

1 times


12

Port fees

40GP Container port costs

1 set


FOB   Total(USD):

Quotation description:

1, This offer is valid for 10 days from the date of quotation;

2, Delivery cycle:45 working days after signing; delivery mode: Port of Tianjin ,China;

3, Payment: full payment, delivery;The freight includes arrival at port;

4, Payment method: T/T ,Prepay 40%, pay 60% within 5 days before delivery ;

5, This price does not include overseas engineering installation services,

such as installation services, the specific price in communication

ustom machine requirements

1. Workpiece data

Carbon steel products:

产品1.jpg

2. Welding robot workstation workflow

(1) First, fix the product to be welded on the platform of the A station, and then fix it with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures reproducible installation of the product, prevents the workpiece from falling off during the welding process and avoids welding distortion in certain areas.

(2) Obtain the required machining program in the robot welding control

(3) Press the start button of the A station positioner, and then the welding robot automatically performs the position welding required for the A station workpiece. At this point, the operator can install the product on the platform of the B station, the installation is completed, and then press the start button of the robot B station.

(4) After waiting for the welding of station A, the robot will automatically carry out the welding of the B station product (in the previous step, the operator retained the start button of the B station), at this time the operator manually removed the product of the A station. Repeat the installation again.

(5) Repeat the above steps

3. Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m。

4. Applications

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产品2.jpg

1. Component:

The workstation is mainly composed of 6-axis welding robot, 6-axis cutting robot ;robot controller, double station Servo positioner, Panasonic YD-350GL5 welding power supply, Powermax85 Plasma cutting power,welding gun cleaning station, carbon dioxide gas cylinder, external start button box ect.

布局一.jpg

布局2.jpg

1、6 Axis Welding Robot(KLTW1400)

2、6 Axis Cutting Robot(KLTW1400)

3、Robot control cabinet and teach pendant(TRC3C-B06)

4、Welding power supply (Panasonic YD-350GL5 for robot )

5、Plasma cutting power (Hypertherm Powermax85 for robot)

6、Column rotary servo positioner

7、Welding gun cleaning station

8、Fixed fixture 1

9、Fixed center frame

10、Removable support bracket

11、Fixed support bracket

12、External start button box

13、Robot servo travel track

14、Carbon dioxide gas cylinder

QQ截图20191206201157.jpg

Technical scheme diagram








品名:
电灯杆法兰焊接与杆体孔切割机器人工作站
Name:
Light pole robot MAG welding and plasma cutting workstation
Model
KLTW1400DWC16
Welding gun
Anti-collision 350A
Welding Power Supply
Panasonic YD350GL5
Plasma Power Supply
Powermax85
Function
CO2/Pulse MAG/Double pulse MIG