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KLTHG-5WB-4000C
Description | Model | Quantity | Unit value ($:USD) | Total Value ($:USD) | |
1 | CNC 5 Axis Welding Robot
| Model：KLTHG-5WB-4000 | 1set | ||
AC 220 V ,50/60HZ | |||||
X axis travel:4000mm | |||||
Y axis travel: 1300mm | |||||
Z axis travel: 500mm | |||||
R axis travel: 0-400 degrees | |||||
Absolute encoder servo motor(Chinese brand) | |||||
CNC 6-Axis Linkage touch screen controller | |||||
TBI wire rod and guide rail | |||||
2 | Servo positioner system
| Load≤1200kg, Linked with the robot, Platform size 4200 * 1400mm, 5 KW Absolute encoder servo motor(Chinese brand), Precision RV reducer, External start button box, does not include fixtures | 1set | ||
3 | Welding Power Supply
| YD500GL4 (CO2/MAG/MIG)（Panasonic） | 1set | ||
AC 3*380V ,50 HZ | |||||
Load rate60% | |||||
Contain: Wire feeder | |||||
4 | Anti-collision welding torch
| RS-500. water-cooled welding torch | 1set | ||
5 | Cooling water tank
| Model:WL-20 | 1set | ||
6 | Port fees | Container port costs | 1 set | ||
FOB Total(USD): | |||||
Quotation description: | |||||
1, This offer is valid for 10 days from the date of quotation; | |||||
2, Delivery cycle:50 working days after signing; delivery mode: Port of Tianjin ,China; | |||||
3, Payment: full payment, delivery;The freight includes arrival at port; | |||||
4, Payment method： T/T ,Prepay 40%, pay 60% within 5 days before delivery ; | |||||
5, This price does not include overseas engineering installation services, such as installation services, the specific price in communication | |||||
The following is optional parts | |||||
1 | Analog module
| Robot and welding power communications (0V-10V) | 1 set | ||
2 | Welding power supply
| Model:OTC-CPVE400 MIG/MAG/CO2 Contain: Wire feeder , Control cable 500A torch | 1 set | ||
Custom machine requirements
1. Workpiece data
Carbon steel products：Base
2. Working flow of NC welding robot
Before soldering the base, the parts must be spot welded or the customer designs and builds the fixture on the platform.
(1) First place the base product on the platform and then fix it with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures repeatability of the workpiece and prevents deformation of the workpiece during the welding process.
(2) Obtain the required machining program in CNC welding control
(3) Press the start button on the workbench, and then the welding robot automatically performs all-position welding of the workpiece.
(4) Manually remove the workpiece after welding
(5) Repeat the above steps
（1）Side parts:First solder the parts on both sides of the base, please see the picture below.
（2）Base：There are two ways
2.1 Then place the other parts and the two side parts on the platform, fix them with the fixtures made by the customer, and weld them by the CNC 5-axis welding robot.
2.2 Spot welding of the components on both sides to the customer's own spot welding platform. Wait for the spot welding and lift the base to the servo positioner system. Repeat the mounting with a simple fixture on the platform (designed and manufactured by the customer). Wait for the fixed completion, and then use the CNC 5-axis welding robot for all-position welding. (We recommend this method!)
Welding front
Wait for the front of the base to be welded, and the servo positioner automatically flips 180 degrees.
Reverse side of the soldering base
4. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
The workstation mainly consists of arc CNC 5 Axis welding robot, Servo positioner system,YD-500GL4 welding power supply , carbon dioxide gas bottle, external start button box and so on.
2. Numerical control welding robot workstation layout: (picture for reference only)
Workstation configuration table
Name | Model:KLTHG-5WB-4000C | |
1 | Cnc 5 Axis welding Robot | Model： KLTHG-5WB-4000C |
Main configuration：5 Axis linkage | ||
2 | Servo positioner system | Load≤1200kg, Linked with the robot, Platform size 4200 * 1400mm |
3 | Welding power supply | YD500GL4 (CO2/MAG/MIG)（Panasonic） |
4 | External control box |
1,host equipment parameters and development instructions：
1.1 machine characteristics：
KLTHG-5WB-4000 CNC four axis welding machine is a digital, similar to the 6 axis joint robot, can achieve four axis simultaneous linkage, and efficient implementation of various types of plane 2D and space 3D arc welding special CNC welding equipment. The main machine is welded by four axis vertical coordinate system. X, Y and Z are linear axes, and the R axis is the rotating shaft.
1.2 Main technical parameters：
1.2.1 In the teaching mode, the welding track can be recorded automatically as long as the track is moved by hand and taken into each moving point. Greatly save programming time, simple learning
1.2.2 Control system specific motion control chip technology can achieve 4 or 5 axis linkage, with PLC can achieve complex sequence of action requirements, high speed stability.
1.2.3, The executive part adopts AC servo motor to realize high precision, high speed operation and high stability.
1.2.4, The transmission part uses the Taiwan TBI precision ball screw to improve the repetitive positioning accuracy and service life, guide the use of silver linear guide, accuracy and service life and reduce the noise of the machine, wire rod repeat positioning accuracy within 0.1mm.
1.2.5,The installation method adopts floor mounted type, greatly improving the flexibility of the machine.
1.2.6, The machine is simple to operate and has high stability. It can be operated by ordinary workers without professional welders.
1.2.7, The price of the welding manipulator is only 20% of the joint manipulator and greatly reduces the use cost, and is the real manipulator.
Effective stroke of X axis | 4000mm |
Effective stroke of Yaxis | 1300mm |
Effective stroke of Z axis | 500mm （Standard not customizable) |
Effective stroke of R axis | 0-400 degree |
Maximum operating speed | 700mm/S or 42m/min |
Repeatability positioning accuracy( Depending on the mechanical part) | ±0.1mm |
Programming form | Teach mode and manual mode |
X、Y、Z、R Axis motor | AC servo motor |
Drive parts | Taiwan TBI |
Control system | 6 axis linkage, can be upgraded to expand |
Input/output | 24 inputs, 12 outputs |
Program storage | Memory 30M |
Main input power | 220V 50HZ/60HZ |
CNC system power | DC 24V |
Welding method | MAG/MIG |
Gas protection | CO2 or mixed gas |
*****Analog module*****
1. The welder analog module means that the current and voltage of the welding power supply
can be directly set by the CNC controller. Adding this kind of module can realize one or more
welding seams to obtain different voltages and currents.
2. Setting method: Only the percentage of current and voltage need to be set in the controller.
3. if there is no such module, you can only manually adjust the knob in the welding power supply
to set the current and voltage. In automatic welding, the current and voltage of each weld are almost the same.
2，Host overall arrangement
The equipment consists of welding main machine, control system, welding power supply and so on. Each system is connected by cable to form an organic whole, which is convenient for the installation and maintenance of equipment.
1、Bed base，2、X axis walking slipway，3、Z axis lifting slide table，4、Y axis linear module，5、R axis rotation axis，6、Wire feeder assembly， 7、Welding power 8、Wire feed plate 9、Power switch 10、Control button 11、External control signal port
3,Servo positioner system and Application case
3、Welding Power Supply
4、CNC Welding Controller
Power control
Name: AC servo motor
Brand: Zhishan
Original: China
High speed type, absolute value control, Ethernet interface
Movement mechanism
Name: Linear motion mechanism
Brand: TBI
Original: Taiwan
High precision imported linear guide rail, ball screw, linear slider
Machine Parts
Name: Planetary reducer
Brand: Zuolan
Original: China
High precision, 3 arc minute, high torque, low noise reducer
Mold cast aluminium parts
Name: Z axle lifting slide table
Brand: KELITE
Original: China
Cast aluminum process, structure blue, slightly high. Easy to NC milling machine processing
External shaft reducer
Name: Precision RV reducer()
Band: Nabtesco
Original: Japan
High precision,high torque
6 Package
After the production is finished for all theequipment, the seller should make suitable package for certain equipment partsand label the parts. Besides, the equipment package shall be intact during theloading, unloading and transportation.
Y.Are you manufacture or trade company ?
M:We are professional manufacturer of many kinds welding and cutting machine.
Y:How to package?
M:Naked packaging, as shown in the picture above.
Y:Will the package strong enough?
M:Our package is strong enough,nearly all our machine is packed in this way,and the customers receive in good state,So please don't worry,you will receive the welding machine in good condition.,but also can package as your requirement.
Y:How can you guarantee the quality of welding machine?
M: we have passed the ISO test,and if you have time,you can come to our factory to check the machine before order .and we have one year guaranteed,free parts can be send free within one year.
Y:How to install and operate the machine?
M:1.the machine is installed by us before send out,you need to install some parts according to the vedio and manual we send to you.
2.engineer can come to your side to install for you if need
3.install and operate training can be offer in our factory or in your side.
Y:What can I to do if the machine have problem?
M:please contact us at the frist time,and don't repair in your side,we will tell you how to solve it after discuss,we can guaranteed to solve within 24h if not the part break.
Y:how is your after-sale customer service?
M:you can contact our sales manager if have any question,we are online everyday.
Y.How to place an order?
M:1). Tell us the welding material ,welding size ,welding thickness...etc ,the more detailed the better .
2). After view your requirement ,we offer best plan and quotation .
3). Price confirmed ,we can proceed order and arrange shipment to your country.
