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KLTBA006L- Panasonic YD350GL5 ( Configuration list)
Description | Model | Quantity | |
1 | 6 Axis Welding Robot
| Model：BA006L R=2036mm，Load=6kg | 1set |
Teach pendant
| Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) | ||
Controller
| Model:E01; Input Power: AC200-AC220V±10%、50/60Hz、3 phases Controlled axes: Std. 7 axes (Max 9 axes); Memory capacity: 8MB; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg | ||
Transformer
| AC 3*380V is converted to AC 3*220V | ||
2 | Welding Power
| Model: Panasonic YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder
| Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) | ||
3 | welding torch
| KLT-W500； special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch | 1set |
4 | Cooling water tank
| Model:WL-20L | 1set |
5 | Welding gun clearing station
| Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
6 | Wire feeding accessories
| Wire feeding tray bracket and wire feeding tube | 1set |
7 | Peripheral buttons
| Dual-position external button box and communication cable | 1set |
8 | Control cabinet bracket
| Made by KELITEWELD | 1set |
9 | Robot fixed base
| Made by KELITEWELD | 1set |
10 | Conductive tip | Φ=1.0mm/Φ=1.2mm, 1 row = 10 pieces | 10 rows |
11 | Welding torch cover | 500A welding torch ; 1 row = 5 pieces | 10rows |
1.1 Robot introduction
Kawasaki -BA006L(R=2036mm, Repeatability ±0.06 mm)
The BA series is a robotic series developed specifically for welding and is specifically designed for welding. It is simple to operate and can perform skilled welding operations with a simple teach-in operation. On the pendant is equipped with visual effects and easy to operate touch LCD color display. Robots and welders only need a cable connection, welding conditions can be classified storage, a key call。
Kawasaki BA series robot with E01 control cabinet, compact, suitable operating system, feature-rich, easy to maintain and has high scalability.
Teaching methods | Simple operation teaching AS language programming | |
Action mode | Manual mode | Each axis independent, basic coordinate system, tool coordinate system |
Reproduction mode | Each axis / straight line, circular interpolation action | |
storage | 8MB (8000 steps equivalent) | |
Universal signal | External operation signal | Emergency stop, external hold signal |
input Output | 32+32 | |
6.5-inch color LCD screen, touch screen 640 × 480 pixels. Using backlight, the LCD screen easier to see.
Operating system using WINDOWS CE. The window display uses the drop-down menu, making the editing operation simple and easy.
Features | Standard arc welding | |
Model | BA006L | |
Arm form | Vertical multi-joint | |
Freedom of movement | 6 Axis | |
Maximum load capacity（KG） | 6 | |
The maximum range of motion [DEG] | JT1 | ±180 |
JT2 | +150～-90 | |
JT3 | +90～-175 | |
JT4 | ±180 | |
JT5 | ±135 | |
JT6 | ±360 | |
Maximum speed of movement [DEG/S] | JT1 | 210 |
JT2 | 210 | |
JT3 | 220 | |
JT4 | 430 | |
JT5 | 430 | |
JT6 | 650 | |
Inertia [N.M] | JT4 | 12 |
JT5 | 12 | |
JT6 | 3.75 | |
Moment of inertia [KG.M2] | JT4 | 0.4 |
JT5 | 0.4 | |
JT6 | 0.07 | |
Repeatability [MM] | ±0.06 | |
Horizontal extension [MM] | 2036 | |
Body weight [KG] | 160 | |
Battery capacity [KVA] | 2.0 | |
Installation method | Ground, top equipment | |
Installation environment | temperature | 0～45° |
humidity | 35～85% | |
vibration | 0.5G the following | |
other | Robot installation must be away from: flammable or corrosive liquid or gas electrical interference | |
IP rating | IP65 | |
Recommended controller | E01 | |
BA006L Range of motion
1.2 Panasonic YD-500GL5 Welding power system
It has good welding performance for carbon steel and stainless steel materials, and can realize light splash short circuit transition under small current. It is equipped with Root root welding function as standard, suitable for bottoming and large gap welding.Scalable Deepen deep arc function for thick plate deep penetration and thick plate bottom welding, GL5 welder also has a wealth of process software packages for purchase, good for many special materials or special processes.Sex.It is also possible to customize the development of dedicated process software.Standard built-in IOT module and analog communication interface, expandable digital interface, as automatic welding machine and robot power supply.
Main welding methods: CO2, MAG, MAG pulse, stainless steel MIG, stainless steel MIG pulse.
Power supply model | YD-350GL5 | YD-500GL5 | ||
Product Serial Number | YD-350GL5HGE | YD-500GL5HGE | ||
Input voltage | AC 3*380V 50/60 Hz | |||
Rated input capacity | 17.6 kVA |
| ||
Rated input power | 13.5 kW | 23.9 kW | ||
Input power frequency | 50/60 Hz | |||
Rated output current | Pulse no：DC 350 A | Pulse no：DC 500 A | ||
Rated output voltage | 31.5 V | 39 V | ||
No-load voltage | 80 V | 80V | ||
Output current range | Pulse no：DC 40~430 A | Pulse no：DC 60~500 A | ||
Output voltage range | Pulse no：16~35.5 V | Pulse no：17~39 V | ||
Rated load duration | 60% | |||
control method | IGBT inverter control | |||
Welding condition storage | 100 channel callable weld specification storage | |||
Specification adjustment | Separate/unary | |||
Applicable wire type | Drug core / solid core | |||
Applicable wire diameter | Solid core0.8/1.0/1.2/14/1.6mm | |||
Core steel 1.2/1.4/1.6mm Core stainless steel 1.2 mm | ||||
Timing | Welding / Welding - Arcing / Initial - Welding - Arcing / Spot Welding | |||
Protective gas | CO2:100% | |||
Ar:80%,CO2:20% | ||||
Ar:98%,O2:2% | ||||
Gas inspection time | 60s (longest gas inspection time) | |||
Advance air supply time | 0–5.0s continuous adjustment (0.1s increments) | |||
Lag out time | 0–5.0s continuous adjustment (0.1s increments) | |||
Spot welding time |
| |||
Insulation grade | Main transformer 155 ° C (reactor 200 ° C) | |||
Protection level | IP23S | |||
cooling method | Forced air cooling | |||
Dimensions (length × width × height) | 350GL5: 682×380×612 mm 500GL5: 762×380×612 mm | |||
weight | 350GL5:68 kg ; 500GL5:75 kg | |||
1.3 Welding gun clearing station(KLT-QH2000S)
Introduction:
The automatic clearing gun station is designed for robotic welding guns and automatic welding guns equipped with an automatic welding system. The cleaning station controls the operation of the equipment by the robot, and the equipment also provides corresponding feedback signals to the robot.
Features:
1, clear gun cutting mechanism in the same position of the gun and fuel injection design, the robot only needs a signal to complete the clearing, cutting, fuel injection and other actions, the entire process only 6-7 seconds, the clearance time is short, High system availability and improved robot productivity.
2, using a multi-function reamer, clearing the gun to the root of the conductive nozzle, the effect of clearing the gun is thorough. The cleaning process is completed automatically, without manual operation.
3. The built-in fuel injection device of the Qinggun Station is controlled by the robot through the solenoid valve, which is safe and reliable and convenient for maintenance. The atomized anti-splash agent can reach the root of the torch tip.
4, the wire cutting device is controlled by a solenoid valve, and the wire cutting is more accurate. Make sure the cut wire falls into the collection box.
5, the electrical arrangement of the gun station is very simple, all control units are installed in the chassis, and the pipe fittings are rarely exposed.
Technical Parameters
Product Model | |
Compressed air source | Oil-free dry air |
Required volume | 10L/s |
Program control | pneumatic |
Voltage | DC 24V |
Clear gun time | 4-5 s |
Anti-splash capacity | 500ml |
Splash prevention | adjustable |
weight | 23kg |
1.4. WL-20 temperature control cold water tank
Temperature control of the water tank by the efficient condenser, EBM fan motor, imported thermostat and water detection sensors and water tanks and other components.
Is the TIG/plasma welding process and high load continuous welding torch cooling an important ancillary equipment.
Technical Parameters
Power supply rated voltage: 1 × 220V 50Hz
Rated load: 205 W
Effective head：20m
Size:540*340*500mm
Weight: ~19kg
1.8 Installation and Trial Operation.
Remarks :The above quotation does not include overseas installation, commissioning, training and other technical expenses
1.8.1 Installation and training on the correct operation shall be carried out by the experts from the sellers. The buyer shall provide necessary machines and tools to be used for installation. The arrival date of the experts from the seller shall be discussed by the two parties.
1.8.2 Technical Service Fees on the Installation Trial Operation: The buyer shall pay for each technician USD $500 per day based on 8 working hours each day. The technical service fees shall be transferred to the Seller's account before the technicians leave the Seller's factory.
1.8.3 All the following fees shall be born by the buyer:
Consulage, round trip air ticket, accommodation, food and beverage, communication ( the buyer shall provide the communication equipment and pay for the fees from the telephone and Internet), transport ,installation fee,translation fee, accident insurance as well as the possible medical cost. Besides, the buyer shall guarantee safety of the technicians during this period.
1.8.4 Upon the seller's requirements,the buyer shall prepare water supply,three phrase power supply,air supply,air compressor,welder,hoisting machine manual tools,cutting tools and other tools as well as consumptive materials within 7days before the technicians leave the Seller's factory.
The buyer shall supply sufficient space for the ball mill and flotation machine.
1.8.5 After installation and trial operation,the buyer shall sign the Installation and Trial Operation Document' within two days.
1.9 Production,transportation and delivery.
1.9.1 All the equipment shall be shipped within five working days after the payment was paid supposed that the transportation ship could be arranged.
1.9.2 Acceptance of all the equipment shall be done according the following terms.
Acceptance of parts quantity——based on the quantity marked in the Bill of loading.
Acceptance of equipment quantity——Based on the quantity specified in the Detailed List and Packing List
Acceptance of quality——qualified with the seller's standard and meets the standards specified by the People's Republic of China.
1.10 Package
After the production is finished for all the equipment, the seller should make suitable package for certain equipment parts and label the parts. Besides, the equipment package shall be intact during the loading, unloading and transportation.
