KLTCT-3000A-8M Introduction
1、Product overview
The CNC cutting machine is a economical CNC cutting machine specially designed to facilitate the cutting size of workshop space and materials, and its cost performance is high. The numerical control flame standard function, bilateral drive, relative to the dragon gate, the procurement cost is relatively low, it is suitable for cutting the small steel plate of some mechanical enterprises, and also can install plasma according to customer needs.
2、Cutting requirements
Track span | 3000 mm | Effective cutting width | 2500 mm |
Track length | 8000 mm | Effective cutting length | 6000 mm |
Track material | Carbon steel, stainless steel, etc. | Cutting thickness | Parameter table |
Cutting mode | Flame, plasma | Torch cutting head | 2 |
Plasma power supply | Huayuan 120A | Cnc Controller System | SF2300H |
3、Basic equipment configuration
Equipment Model | KLTCT-3000A-8M |
Structural Style | Longitudinal bilateral drive ; Track span:3000mm ,1 set |
Torch Moving Body | 1 set (Flame cutting head, Plasma cutting head, Electric lifting body) |
Cnc Controller System | SF-2300H 1set |
Cutting Device | 1,Plasma cutting system: 1 sets (plasma power supply + arc voltage regulator) |
2,Flame cutting system: 1 sets | |
Track Configuration | Track specification: 24kg, U50Mn high strength fine grinding track. |
Line Transmission | Transverse longitudinal line engineering towline, hanging pulley |
Mechanical Drive | Precision gear rack and linear guide |
Programming Software | STARCAM Professional version ; 1 set |
4、Technical specifications and indicators
Effective cutting range | 2500×6000mm |
Maximum walking speed | 0-6000mm/min |
Plasma cutting speed | 100-2800mm/min |
Cutting thickness of plasma perforation | Parameters of plasma power supply |
Cutting torch lifting distance | ≤200mm |
Installation precision of guide rail | Side straightness of main guide rail:0.4mm/10000mm Side straightness of the side guideway:1mm/20000mm Parallelism of longitudinal and horizontal planes:±0.2mm/1000mm |
Precision standard for the whole machine | JB/T5102-1999 JB/T10045.3-1999 |
Automatic lifting accuracy error | ≤0.4mm |
Precision error of straight line positioning | ≤0.4mm |
Linear repetition precision error | ≤0.2mm |
Roundness error | ≤0.5mm |
Diagonal error | ≤0.5mm |
Velocity error | ≤5% |
Cutting roughness | Ra≤12.5μm |
Slope of cutting surface | 3 Grade, ISO9013 |
5、Working conditions
Ambient Temperature | 0℃~+40℃ |
Relative Humidity | ≤95% ,No ice |
Peripheral Environment | Air circulation |
Supply Voltage | AC220V/3×380V±10V,50Hz |
Input Power (part of the machine) | 2KW |
Plasma Output Current | 30-120A |
Flame Cutting Gas | Oxygen, acetylene, or propane Purity of oxygen >99.3%, 0.5-1.0MPa Purity of acetylene or propane >95%, 0.05-0.25MPa |
Plasma Cutting Gas | Air, Nitrogen |
Requirements for plasma protection gas source | Dry, no oil, no water Pressure:0.8Mpa, Flow:0.4m3/min |
6、Introduction of the technical features of the model
The CNC cutting machine has a beautiful appearance and smooth operation, which is mainly composed of mechanical parts, CNC system, drive system and electrical operating system.
Mechanical part
ØThe mechanical part is made up of crossbeam components, cart parts, car parts, longitudinal guide parts and longitudinal and horizontal cable dragging parts. The bilateral driving door structure is adopted.
ØBeam components: cross beam is welded by rectangular steel pipe to form compound box structure, and the beam is annealed to eliminate stress. It has high strength, good rigidity, small thermal deformation and beautiful appearance. The front and the bottom of the cross beam are equipped with a linear guide and equipped with high-precision rack. The output high-precision gear on the lateral decelerator is meshed with it to realize the lateral movement of the car.
ØThe components: cart by cold-formed square hollow section connection, which is characterized by light weight, good rigidity, small thermal deformation, beautiful appearance. The large ratio of planetary gear reducer is arranged on the cart NEUGART German company (with low gap keyless walking Foundation) fitted with precision guide and tensioning mechanism by the backlash. The output gear and the rack rack is meshed with the driven machine, vertical movement.
ØCar parts: car with cast aluminum structure is characterized with light weight, good rigidity, beautiful appearance. The car also uses high speed ratio of planetary gear reducer (low gap keyless walking, equipped with a precision guiding basis), the high precision rack gear and the output beam is engaged to drive the car to achieve lateral movement.
ØVertical rail: Rail alloy rail is used to do heavy load rails. It is made by fine machining. The rack is made of special alloy steel forged, fined, heat treated, and processed. The rack accuracy reaches the national standard 7 level, ensuring high accuracy and long life of transmission.
ØHorizontal cable drag: the horizontal cable drag is dragged by the engineering plastic support chain produced by the German Igs company. It is characterized by smooth movement, small resistance and long service life.
6 CNC cutting control system(SF-2300H)
6.1 SF-2300H Introduce Main configuration
Ø10.4″Color LED display 640*480 resolution.
Ø Using embedded ARM processor
Ø16 road input /16 road output interface
Ø128MB RAM
Ø64M (or higher) electronic hard disk (anti vibration)
ØUSB interface
ØHigh speed hardware difference compensator
ØPower: 220V 50/60HZ
ØPS/2 waterproof film keyboard
ØThe front panel has every link switch adjustment button
ØThe front panel has a AT keyboard interface and a USB interface
ØThe main board of the system is easy to dissipate heat by using low heat components.
ØThe system is firm and solid with high temperature resistant shell.
7. Plasma cutting power supply(LGK-120A IGBT)
The CNC cutting machine is used in the power supply of Chengdu Huayuan plasma cutting machine.
Plasma cutting is a kind of processing method that uses the heat of high temperature plasma arc to melt and evaporate the metal at the incision part of the workpiece, and to remove the molten metal by using the momentum of high-speed plasma to form the incision.
Chengdu Huayuan LGK-120A IGBT main parameters:
Chengdu Huayuan LGK-120A Plasma power supply The maximum data is based on the following numbers It can also increase by 15% to 20%. | ||||
Parameter | LGK-120A IGBT | |||
Cutting ability | Mild steel | Production (perforation) | 12mm | |
Cut off (the beginning of the edge) | 14mm | |||
Stainless steel | Production (perforation) | 12mm | ||
Cut off (the beginning of the edge) | 14mm | |||
Aluminum | Production (perforation) | 6mm | ||
Cut off (the beginning of the edge) | 10mm | |||
Recommended cutting thickness | Mild steel | 10mm | ||
Speed | 10mm,1100mm/m | |||
Cutting angle | ISO 9013 | 5° | ||
Weldability | Can be welded at any time | |||
Processing gas Plasma gas / protective gas | Mild steel | Air | ||
Stainless steel | Air / nitrogen | |||
Aluminum | Air / nitrogen | |||
Gas flow and pressure | Gas flow | 300L/min | ||
Pressure | 0.8Mpa | |||
Cooling mode | Air cooling | |||
Input voltage / current | 380V,3PH,50/60Hz,35A | |||
Output voltage / current | 143VDC, Adjustable 30-100A | |||
Duty cycle | 85% | |||
Weight | 51Kg | |||
Shape size | 695*320*580 |
8.Automatic programming software(StarCAM-Cnc cut)
This software is one of the best automatic programming software in the world. It is powerful, convenient to operate, saves materials, and can be compatible with AutoCAD and many other drawing softwares.
Main functions:
1. Drawing module, specially designed for cutting, can easily and quickly draw parts suitable for programming and cutting.
● AutoCAD post processing functions: DXF/DWG reading and output, CAD scavenging and compression functions
● Batch processing: cutting slot compensation function, transition function, matrix array and circular array
2.The nesting module, a professional optimization nesting engine, has many optimized nesting methods and methods, such as automatic, manual, matrix, automatic arrangement, and automatic manual interactive nesting.
3.Automatic programming module - professional cutting programming software, which can automatically and manually set and edit cutting path and cutting process.
4.Check module -- simulate the actual cutting process, check the figure and size, and calculate the cutting cost statistics
● The cutting trajectory shows the actual cutting process
● Automatic positioning function, specified program line check and modification
●Providing Chinese and English printing templates for the nesting map
● The cost of automatic calculation of cutting length, time, utilization rate of material and so on
● Check the cut size of the NC cutting program
●NC file conversion function
9.Arc pressure height controller(AVC-108):
Avc-108 is the height control system of a CNC cutting system and the perfect integration of the cutting torch. The exact height of initial perforation ensures the arc rapidly transferred to the workpiece, the loss and vulnerability to eliminate the double arc phenomenon between the electrode and the nozzle, reducing the spatter, avoid the torch moving hit on slag.
Technical parameter
Products: | Arc pressure height controller |
All types of products: | AVC-108 |
Working voltage: | DC24V+10%,3-5A |
Lifting motor | DC24V DC motor |
Driving mode | PWM (pulse width modulation mode) |
Output power. | Maximum 100W |
Working temperature | Increase the -10 to 60 DEG C |
Initial positioning | Close switch initial positioning |
Protective cap positioning | Suitable for water cutting |
Partial pressure ratio | 100:1 |
Accuracy | Maximum + 1V, adjustable |
The plasma torch initial positioning system | Plasma cutting cut between the nozzle and the workpiece distance between 3-5mm, each cutting needs to torch positioning, using the initial positioning system can automatically positioning, greatly improve the degree of automation equipment. |
The plasma torch anti-collision system | The device can prevent the use of torch cutting torch and the plate collision occurred when cutting stop automatic anti collision system, so as to ensure that no damage to the torch. |